Iron Grit / Chilled Iron Grit / Iron Shot / Chilled Iron Shot
Iron grit is a cost-effective abrasive media made from high-quality cast iron, produced through a crushing process that





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Iron Grit / Chilled Iron Grit | White cast iron angular abrasive, hardness 57-67 HRC (HV 650-800), ISO 11126-7 compliant. The most aggressive metal abrasive for heavy rust removal, thick coating stripping, surface profiling & stone processing. Most economical option, lowest unit price.
Iron grit is a cost-effective abrasive media made from high-quality cast iron, produced through a crushing process that yields angular, sharp-edged particles. Its high density and aggressive cutting action make it ideal for heavy-duty surface cleaning, rust removal, and surface profiling. Commonly used in foundries, shipbuilding, and heavy industrial applications.
Chilled iron shot is produced from high-quality cast iron through centrifugal atomization, resulting in spherical or near-spherical particles. Its rounded shape and uniform hardness provide excellent performance in applications requiring consistent, controlled surface treatment. Used together with iron grit, chilled iron shot delivers optimal surface preparation results across various process conditions.
Chemical Composition
| Chemical Elements | Chilled Iron Shot / Grit |
|---|---|
| C | 2.80~3.40% |
| Mn | 0.30~1.00% |
| Si | 1.00~1.50% |
| S | 0.07~0.17% |
| P | 0.10~0.30% |
| Fe | Remainder |
Physical Properties
| Average Hardness | 57-67 HRC |
| Microstructure | Deviation range for hardness |
| Bulk Density | 3.0-4.6 g/cm³ |
| Specific Gravity | 7 g/cm³ |
Size Distribution — Chilled Iron Shot
Minimum percentage of media between sizes shown varies from 60% to 100%, subject to particular grade. Full details on request.
| Size | Avg. Grain Distribution (mm) | Size | Avg. Grain Distribution (mm) |
|---|---|---|---|
| R34 | 0.85-1.18 | R80 | 2.00-2.80 |
| R39 | 1.00-1.40 | R95 | 2.36-3.35 |
| R47 | 1.18-1.70 | R111 | 2.80-4.00 |
| R55 | 1.40-2.00 | R132 | 3.35-4.75 |
| R66 | 1.70-2.36 |
Size Distribution — Chilled Iron Grit
Minimum percentage of media between sizes shown varies from 60% to 100%, subject to particular grade. Full details on request.
| Size | Avg. Grain Distribution (mm) | Size | Avg. Grain Distribution (mm) |
|---|---|---|---|
| G02 | 0.10-0.20 | G34 | 0.80-1.25 |
| G05 | 0.16-0.30 | G39 | 1.00-1.40 |
| G07 | 0.20-0.40 | G47 | 1.00-1.60 |
| G12 | 0.30-0.60 | G55 | 1.25-2.00 |
| G17 | 0.40-0.80 | G66 | 1.60-2.24 |
| G24 | 0.60-1.00 | G80 | 2.00-2.80 |
Chilled Iron Grit — Application Guide
Chilled iron grit is a white cast iron abrasive produced by crushing, featuring sharp angular edges and high hardness (HV 650~800). It is primarily used for aggressive blast cleaning, surface profiling, and stone processing, with additional niche uses in ballasting and radiation shielding. Applications fall into five major categories:
1. Steel Structure / Shipbuilding — Blast Cleaning & Rust Removal
- Removal of mill scale, heavy rust, old paint, and anti-corrosion coatings from bridges, tower cranes, factory steel structures, ship hulls, storage tanks, and pipelines;
- Surface profiling before painting, zinc spraying, or thermal spraying — produces uniform anchor profile that significantly improves paint and zinc coating adhesion, compliant with GB/T 18838.2 and international surface preparation standards;
- First choice for open-air high-pressure blasting — cutting power far exceeds steel shot, ideal for heavily corroded workpieces.
2. Foundry, Forging & Heat Treatment — Descaling & Cleaning
- Removal of molding sand, burnt-on sand, burrs and flash from castings (cast steel, cast iron, aluminum alloys);
- Removal of high-temperature mill scale from forgings and hot-rolled steel;
- Post-heat-treatment oxide removal for gears, springs, bearings, etc. — high cleaning efficiency with excellent recyclability.
3. Metal Component Surface Preparation
- Surface roughening before electroplating, enameling, powder coating, or electrophoretic coating to enhance coating adhesion;
- Deburring and removal of oil/oxide layers from construction machinery, automotive chassis, frames, wheel hubs, and stamped parts;
- Surface strengthening and etching of molds, valves, and pipe fittings.
4. Stone Processing Industry
- Auxiliary abrasive for granite block sawing;
- Sandblasting of stone slabs for antique finish, brushed texture, and rough surface effects — replaces silica sand with lower dust and faster cutting.
5. Other Industrial / Niche Applications
- High-density ballasting: ship ballast, fishing net weights, fitness equipment, machine counterweights, electrical ballast filling;
- Radiation shielding aggregate: heavy concrete and protective wall density enhancement;
- Wear-resistant flooring and refractory material additive for improved abrasion strength;
- Abrasive etching: steel plate marking/engraving, metal surface texturing.
Suitable vs. Not Suitable
| ✅ Suitable | ❌ Not Suitable |
|---|---|
| Heavy rust removal, thick coating stripping | Thin-walled precision parts (high impact causes deformation) |
| Applications requiring high-roughness coating substrate | Soft metals (aluminum, copper — excessive erosion) |
| Stone antiquing, surface roughening | Bright finishing only (prefer steel shot) |
Aplicaciones
Ventajas Técnicas Principales
Proceso de Temple Secundario
Después del temple centrífugo primario, aplicamos un segundo ciclo de endurecimiento. Esto crea una microestructura más densa, inhibiendo significativamente la desviación de carbono. El resultado: 1.3× mayor vida útil, menor tasa de rotura, menos polvo, mejor elasticidad y mayor velocidad de limpieza.
Proceso de Fabricación
Producción controlada de 8 pasos — desde acero bruto hasta abrasivo terminado, cada etapa está diseñada para la consistencia.
Fundición
Horno de Arco Eléctrico
Ajustar la composición del acero para reducir el contenido dañino de azufre y fósforo.
Refinación
Refinación en Cuchara
Purificar aún más el acero fundido para garantizar una calidad superior del material.
Granulación
Fundición Centrífuga
Formación centrífuga de alta velocidad que controla la calidad de la forma y minimiza los defectos físicos.
Selección
Separación de Defectos
Eliminar partículas huecas o deformadas para mejorar la densidad y uniformidad de la granalla.
Temple
Endurecimiento Secundario
El doble temple refina la estructura del grano, mejorando la tenacidad e inhibiendo la desviación de carbono.
Revenido
Tratamiento Térmico de Precisión
Control preciso de temperatura y tiempo para lograr una uniformidad de dureza óptima entre lotes.
Trituración
Producción de Grit
Proceso de trituración único que mejora la plenitud y angularidad del grit minimizando las grietas internas.
Tamizado Fino
Clasificación SAE J444
El tamizado de precisión garantiza que cada lote cumpla con la norma americana SAE-J444.
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Laboratorio de Garantía de Calidad
Cada lote de producción es verificado por 5 tipos de instrumentos de precisión antes de salir de fábrica. Estándares de prueba alineados con ASTM E92, GB/T4340.2 e ISO 6507-2.
Durómetro
ASTM E92 · GB/T4340.2Husillo sin fricción con prueba automatizada. Sistema micrométrico de precisión que elimina el error humano. Conforme a ASTM E92, GB/T4340.2 e ISO 6507-2.
Microscopio Metalográfico
MicroestructuraIdentifica y analiza la microestructura de metales y aleaciones. Valida la calidad de la materia prima y verifica la integridad microestructural post-tratamiento.
Analizador Multielemento
Si · Mn · P · Cr · NiDetecta Si, Mn, P, Cr, Ni, Mo, Cu, Ti en hierro fundido, acero inoxidable, acero al carbono y acero aleado.
Analizador de Carbono y Azufre
Integración Alta TecnologíaSistema integrado óptico-mecánico-eléctrico-computacional. Amplio rango de medición, fuerte anti-interferencia, determinación C/S precisa y confiable.
Máquina de Prueba de Fatiga
80 m/s · 200g MuestraSimula condiciones reales de granallado a 80 m/s de velocidad centrífuga con muestras de 200g. El ciclo de tamizado-reciclaje mide la durabilidad real de la granalla bajo estrés de producción.
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What is the difference between steel shot and steel grit?›
Steel shot is spherical, ideal for precision cleaning and shot peening. Steel grit is angular with stronger cutting force, suitable for aggressive rust removal and surface profiling. Choose based on your workpiece requirements.
Steel Shot · Steel Grit · Deep-dive comparison
What is steel shot and what is it used for?›
Steel shot is a spherical metallic abrasive manufactured through atomization. It's primarily used for shot blasting, shot peening, and surface preparation. It removes scale, rust, and old coatings while enhancing metal surface fatigue strength.
→ View Steel Shot S70-S780 product specs & selection guide