Skip to content
Volver a Productos

Iron Grit / Chilled Iron Grit / Iron Shot / Chilled Iron Shot

Iron grit is a cost-effective abrasive media made from high-quality cast iron, produced through a crushing process that

Fábrica DirectaCertificado ISO 9001Puerto Qingdao FOBCotización Gratuita en 24hMuestra Gratuita Disponible
Iron Grit / Chilled Iron Grit / Iron Shot / Chilled Iron ShotIron Grit / Chilled Iron Grit / Iron Shot / Chilled Iron Shot - metallic abrasive overviewIron Grit / Chilled Iron Grit / Iron Shot / Chilled Iron Shot - close-up detail viewIron Grit / Chilled Iron Grit / Iron Shot / Chilled Iron Shot - production batch sampleIron Grit / Chilled Iron Grit / Iron Shot / Chilled Iron Shot - size and shape comparisonIron Grit / Chilled Iron Grit / Iron Shot / Chilled Iron Shot - application process display1 / 6

Descripción del Producto

Iron Grit / Chilled Iron Grit | White cast iron angular abrasive, hardness 57-67 HRC (HV 650-800), ISO 11126-7 compliant. The most aggressive metal abrasive for heavy rust removal, thick coating stripping, surface profiling & stone processing. Most economical option, lowest unit price.

Iron grit is a cost-effective abrasive media made from high-quality cast iron, produced through a crushing process that yields angular, sharp-edged particles. Its high density and aggressive cutting action make it ideal for heavy-duty surface cleaning, rust removal, and surface profiling. Commonly used in foundries, shipbuilding, and heavy industrial applications.

Chilled iron shot is produced from high-quality cast iron through centrifugal atomization, resulting in spherical or near-spherical particles. Its rounded shape and uniform hardness provide excellent performance in applications requiring consistent, controlled surface treatment. Used together with iron grit, chilled iron shot delivers optimal surface preparation results across various process conditions.

Chemical Composition

Chemical ElementsChilled Iron Shot / Grit
C2.80~3.40%
Mn0.30~1.00%
Si1.00~1.50%
S0.07~0.17%
P0.10~0.30%
FeRemainder

Physical Properties

Average Hardness57-67 HRC
MicrostructureDeviation range for hardness
Bulk Density3.0-4.6 g/cm³
Specific Gravity7 g/cm³

Size Distribution — Chilled Iron Shot

Minimum percentage of media between sizes shown varies from 60% to 100%, subject to particular grade. Full details on request.

SizeAvg. Grain Distribution (mm)SizeAvg. Grain Distribution (mm)
R340.85-1.18R802.00-2.80
R391.00-1.40R952.36-3.35
R471.18-1.70R1112.80-4.00
R551.40-2.00R1323.35-4.75
R661.70-2.36

Size Distribution — Chilled Iron Grit

Minimum percentage of media between sizes shown varies from 60% to 100%, subject to particular grade. Full details on request.

SizeAvg. Grain Distribution (mm)SizeAvg. Grain Distribution (mm)
G020.10-0.20G340.80-1.25
G050.16-0.30G391.00-1.40
G070.20-0.40G471.00-1.60
G120.30-0.60G551.25-2.00
G170.40-0.80G661.60-2.24
G240.60-1.00G802.00-2.80

Chilled Iron Grit — Application Guide

Chilled iron grit is a white cast iron abrasive produced by crushing, featuring sharp angular edges and high hardness (HV 650~800). It is primarily used for aggressive blast cleaning, surface profiling, and stone processing, with additional niche uses in ballasting and radiation shielding. Applications fall into five major categories:

1. Steel Structure / Shipbuilding — Blast Cleaning & Rust Removal

  1. Removal of mill scale, heavy rust, old paint, and anti-corrosion coatings from bridges, tower cranes, factory steel structures, ship hulls, storage tanks, and pipelines;
  2. Surface profiling before painting, zinc spraying, or thermal spraying — produces uniform anchor profile that significantly improves paint and zinc coating adhesion, compliant with GB/T 18838.2 and international surface preparation standards;
  3. First choice for open-air high-pressure blasting — cutting power far exceeds steel shot, ideal for heavily corroded workpieces.

2. Foundry, Forging & Heat Treatment — Descaling & Cleaning

  1. Removal of molding sand, burnt-on sand, burrs and flash from castings (cast steel, cast iron, aluminum alloys);
  2. Removal of high-temperature mill scale from forgings and hot-rolled steel;
  3. Post-heat-treatment oxide removal for gears, springs, bearings, etc. — high cleaning efficiency with excellent recyclability.

3. Metal Component Surface Preparation

  1. Surface roughening before electroplating, enameling, powder coating, or electrophoretic coating to enhance coating adhesion;
  2. Deburring and removal of oil/oxide layers from construction machinery, automotive chassis, frames, wheel hubs, and stamped parts;
  3. Surface strengthening and etching of molds, valves, and pipe fittings.

4. Stone Processing Industry

  1. Auxiliary abrasive for granite block sawing;
  2. Sandblasting of stone slabs for antique finish, brushed texture, and rough surface effects — replaces silica sand with lower dust and faster cutting.

5. Other Industrial / Niche Applications

  1. High-density ballasting: ship ballast, fishing net weights, fitness equipment, machine counterweights, electrical ballast filling;
  2. Radiation shielding aggregate: heavy concrete and protective wall density enhancement;
  3. Wear-resistant flooring and refractory material additive for improved abrasion strength;
  4. Abrasive etching: steel plate marking/engraving, metal surface texturing.

Suitable vs. Not Suitable

✅ Suitable❌ Not Suitable
Heavy rust removal, thick coating strippingThin-walled precision parts (high impact causes deformation)
Applications requiring high-roughness coating substrateSoft metals (aluminum, copper — excessive erosion)
Stone antiquing, surface rougheningBright finishing only (prefer steel shot)

Aplicaciones

Foundry Cleaning
Heavy Steel Surface Prep
Concrete Surface Profiling
Rust & Scale Removal
Heavy Industrial Blasting

Ventajas Técnicas Principales

Proceso de Temple Secundario

Después del temple centrífugo primario, aplicamos un segundo ciclo de endurecimiento. Esto crea una microestructura más densa, inhibiendo significativamente la desviación de carbono. El resultado: 1.3× mayor vida útil, menor tasa de rotura, menos polvo, mejor elasticidad y mayor velocidad de limpieza.

1.3× Vida ÚtilBajo PolvoBaja Rotura
Más Información

Proceso de Fabricación

Producción controlada de 8 pasos — desde acero bruto hasta abrasivo terminado, cada etapa está diseñada para la consistencia.

Step 1

Fundición

Horno de Arco Eléctrico

Ajustar la composición del acero para reducir el contenido dañino de azufre y fósforo.

Step 2

Refinación

Refinación en Cuchara

Purificar aún más el acero fundido para garantizar una calidad superior del material.

Step 3

Granulación

Fundición Centrífuga

Formación centrífuga de alta velocidad que controla la calidad de la forma y minimiza los defectos físicos.

Step 4

Selección

Separación de Defectos

Eliminar partículas huecas o deformadas para mejorar la densidad y uniformidad de la granalla.

Step 5

Temple

Endurecimiento Secundario

El doble temple refina la estructura del grano, mejorando la tenacidad e inhibiendo la desviación de carbono.

Step 6

Revenido

Tratamiento Térmico de Precisión

Control preciso de temperatura y tiempo para lograr una uniformidad de dureza óptima entre lotes.

Step 7

Trituración

Producción de Grit

Proceso de trituración único que mejora la plenitud y angularidad del grit minimizando las grietas internas.

Step 8

Tamizado Fino

Clasificación SAE J444

El tamizado de precisión garantiza que cada lote cumpla con la norma americana SAE-J444.

¿Por Qué Elegir LuXing Metal?

Fábrica con Triple Certificación (ISO 9001/14001/45001)
Cumplimiento de Normas SAE / ISO / MIL
Capacidad Anual de 50,000 Toneladas
Plazo de Entrega de 7–15 Días
OEM y Especificaciones Personalizadas
Temple Secundario — 1.3× Vida Útil
I+D de Granalla Ultrafina con Universidad de Shandong
Muestras Gratuitas y Cotización en 24h

Laboratorio de Garantía de Calidad

Cada lote de producción es verificado por 5 tipos de instrumentos de precisión antes de salir de fábrica. Estándares de prueba alineados con ASTM E92, GB/T4340.2 e ISO 6507-2.

Durómetro

ASTM E92 · GB/T4340.2

Husillo sin fricción con prueba automatizada. Sistema micrométrico de precisión que elimina el error humano. Conforme a ASTM E92, GB/T4340.2 e ISO 6507-2.

Microscopio Metalográfico

Microestructura

Identifica y analiza la microestructura de metales y aleaciones. Valida la calidad de la materia prima y verifica la integridad microestructural post-tratamiento.

Analizador Multielemento

Si · Mn · P · Cr · Ni

Detecta Si, Mn, P, Cr, Ni, Mo, Cu, Ti en hierro fundido, acero inoxidable, acero al carbono y acero aleado.

Analizador de Carbono y Azufre

Integración Alta Tecnología

Sistema integrado óptico-mecánico-eléctrico-computacional. Amplio rango de medición, fuerte anti-interferencia, determinación C/S precisa y confiable.

Máquina de Prueba de Fatiga

80 m/s · 200g Muestra

Simula condiciones reales de granallado a 80 m/s de velocidad centrífuga con muestras de 200g. El ciclo de tamizado-reciclaje mide la durabilidad real de la granalla bajo estrés de producción.

Haga clic para ver especificaciones detalladas de cada modelo

Especificaciones

MaterialCast Iron
Hardness58-65 HRC
Sizes0.5mm - 3.0mm
ShapeAngular
Density7.2 g/cm³
StandardsISO 11126-7
Disponible · Entrega Rápida

¿Interesado en este producto?

Obtenga precio competitivo directo de fábrica en 24 horas. Sin compromiso.

Solicitar Cotización Gratuita

Contactar Directamente

[email protected]
WhatsApp

Preguntas Frecuentes

What is the difference between steel shot and steel grit?

Steel shot is spherical, ideal for precision cleaning and shot peening. Steel grit is angular with stronger cutting force, suitable for aggressive rust removal and surface profiling. Choose based on your workpiece requirements.

Steel Shot · Steel Grit · Deep-dive comparison

What is steel shot and what is it used for?

Steel shot is a spherical metallic abrasive manufactured through atomization. It's primarily used for shot blasting, shot peening, and surface preparation. It removes scale, rust, and old coatings while enhancing metal surface fatigue strength.

→ View Steel Shot S70-S780 product specs & selection guide